SERVICES

Electronic Manufacturing and Procurement Specialists

PROCUREMENT & OUTSOURCING

TCM Electronics can manage all of your procurement requirements, enabling you to focus on your core business functions, reducing total production time and costs. TCM can offer –

 

  • Part or Full Procurement of Electronic components in kit form, ready for in-house assembly.
  • Procurement of other associated ‘non-electronic’ components including enclosures, keypad membranes and cabling for full turn-key solutions.
  • ‘End of life’, obsolete, long lead time component management.
  • Locate difficult to source components.
  • Review ‘Bill of Material’ lists for costing and suitability to the market.
  • VMI and production scheduling for ongoing demands.
  • Brand Specific and generic component options.

 

When working with TCM, you will have a dedicated Project Manager personally assigned to your account. The Project Manager will have an in-depth knowledge of every facet of your account, from personally managing your quotations and order placement and confirmations to despatch of product.

 

ASSEMBLY

TCM’s production facilities have been purpose built to meet the needs of the OEM markets. Our strength is our ability to manage complex, high mix builds while offering an unparalleled level of flexibility to customers throughout the entire process.

 

We have selected equipment and designed our system to enable us to manage many different products simultaneously and reduce downtime with quick changeover of components. We have the capacity to manage high volume production and the accuracy in our system to consistently repeat the ‘irregular’, smaller production units.

 

SMT

  • Single and Double sided
  • Maximum PCB size 410mm x 360mm
  • Minimum Pitch 0.2mm
  • Maximum component height 20.0mm
  • Glue dot printing / placement
  • Pb and Pb Free Vapour Phase reflow ovens
  • Selective soldering machine
  • Vision Screen Printing
  • Vision placement – BGA, QFN, DFN

 

THROUGH HOLE

  • Selective solder machine
  • Component forming and loading
  • Pb & Pb Free wave soldering machines
  • PCB de panelling
  • PCB cleaning / flux removal
  • Hand loading for prototyping and small production runs
  • Onsite nitrogen generator

 

COATING

TCM can offer a Conformal Coating service to compliment the PCB manufacturing process and protect your PCBA against dust, moisture, chemicals and temperature extremes.

 

  • Dedicated Conformal Coat spray booth.
  • Variety of Conformal Coat options suited for your specific application.

 

ELECTRO GRAPHICS

TCM has extensive experience with the supply of Membrane Keypads, decals, labels and overlays. They can be supplied separately or as part of a full turn key solution for your next production run. Some of the many options available include –

 

  • Backlighting – EL (Electroluminescence), Lumitex, Phosphorus inks
  • Key Embossing
  • UV Stable for outdoor use
  • Screen printing or Digital printing to facias
  • Epoxy resin labels to give a 3D effect

TURN KEY SOLUTIONS

Utilise TCM’s extensive global supplier base to locate the components you require for your next project. Coupled with our in-house fabrication workshop, TCM can offer a range of services with onsite CNC machines for milling and machining for both plastic and metal.

 

  • Prototyping
  • Enclosures
  • Cabling and wiring harnesses
  • Facias, Membrane keypads and Decals
  • Serial No. and batch No. labels
  • Packaging

 

TESTING / INSPECTION

TCM use state of the art equipment to ensure all products have been manufactured and tested to the highest levels of quality before being despatched.

 

  • All PCB’s are ‘Bare Board Tested’ as minimum.
  • Full function testing capability - based on level required, customer supplied ‘test jigs’ and test programs.
  • Firmware loading, upgrades.
  • SAKI machine for AOI – Automated Optical Inspection, to 18uM resolution.
  • Suba scope magnifier x100 times and HD Magnus magnifier x40 times for manual inspections.
  • X Ray inspection available if required.
  • UV inspection for Conformal coating.

 

QUALITY

TCM’s Quality Management Systems ensure manufacturing processes are at the highest level of quality and only engage with ethical, certified and approved suppliers. This ensures the components required for manufacturing are RoHS compliant where applicable and avoid the use of conflict mineral components.

 

  • ISO 9001: 2015 Quality Management Systems, Compliance by SAI Global
  • ISO 13485: 2016 Quality Management Systems, Compliance by SAI Global
  • Manufacturing to IPC-A-610G standard, Class A, B, C
  • Traceability - Certificates of Conformance and Country of Origin for where components manufactured
  • RoHS Level 2, 3
  • Customer and Supplier audits
  • Corrective Action Reporting
  • Internal Training, Basic Electronics Training Accreditation (BETA)

 

  

 

Bare PCB Prototyping Services

TURN KEY SOLUTIONS

Utilise TCM’s extensive global supplier base to locate the components you require for your next project. Coupled with our in-house fabrication workshop, TCM can offer a range of services with onsite CNC machines for milling and machining for both plastic and metal.

 

  • Prototyping
  • Enclosures
  • Cabling and wiring harnesses
  • Facias, Membrane keypads and Decals
  • Serial No. and batch No. labels
  • Packaging

 

TESTING / INSPECTION

TCM use state of the art equipment to ensure all products have been manufactured and tested to the highest levels of quality before being despatched.

 

  • All PCB’s are ‘Bare Board Tested’ as minimum.
  • Full function testing capability - based on level required, customer supplied ‘test jigs’ and test programs.
  • Firmware loading, upgrades.
  • SAKI machine for AOI – Automated Optical Inspection, to 18uM resolution.
  • Suba scope magnifier x100 times and HD Magnus magnifier x40 times for manual inspections.
  • X Ray inspection available if required.
  • UV inspection for Conformal coating.

 

QUALITY

TCM’s Quality Management Systems ensure manufacturing processes are at the highest level of quality and only engage with ethical, certified and approved suppliers. This ensures the components required for manufacturing are RoHS compliant where applicable and avoid the use of conflict mineral components.

 

  • ISO 9001: 2015 Quality Management Systems, Compliance by SAI Global
  • ISO 13485: 2016 Quality Management Systems, Compliance by SAI Global
  • Manufacturing to IPC-A-610G standard, Class A, B, C
  • Traceability - Certificates of Conformance and Country of Origin for where components manufactured
  • RoHS Level 2, 3
  • Customer and Supplier audits
  • Corrective Action Reporting
  • Internal Training, Basic Electronics Training Accreditation (BETA)

 

  

 

Bare PCB Prototyping Services